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Advanced design and total quality
craftsmanship make this double surface
planer a valuable addition to any production facility.
Double Surface Planers allow simple and affordable
surfacing solutions to both cabinet furniture factories as well as
Lumber and Dimensional Mills.
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INDUSTRIAL FEATURES & BENEFITS
- Rugged cast iron and plate steel fabrication provide long term
dependability and low maintenance.
- Infeed conveyor/carpet (spiked) allow precision jointing accuracy
especially on warped or twisted lumber.
- Computerized top cutterhead positioner is accurate ±0.001"
ensuring quick and accurate setup.
- Cutterhead tooling technology guarantees low noise, reduced power
requirements, minimal operations cost, and repetitive finish on the
most difficult hardwoods.
- Feed speeds up to 120'/min. allow the EXTEND LIGHT double surfacer
to meet high production demands.
- Increased horsepower series surfacers provide greater capacity for
stock removal while keeping finish at optimum levels.
- Patented lifting column system (synchronized transmission)
guarantees repetitive setup and long-term dependability.
- Patented universal drive transmission for feed groups and infeed
carpet allows a maintenance free design vs. chain and sprocket style
feed systems. Also provides a "constant" feeding environment of
materials for improved and constant finish.
- Cutterheads are of solid steel construction, dynamically balanced
and mated with precision pulleys.
- Cutterheads are supported by "NKS" class 7 precision ball bearings
and precision housings.
- Chromed bed is standard on all EXTEND LIGHT double surfacers
yielding optimum wear.
- New guards and skirts provide comprehensive operator safety.
Constant attention to details, improved engineering standards,
quality control, and innovative cutterhead technology have allowed the
EXTEND LIGHT Industrial Double Surfacer to become America's #1 selling
planer. Advanced features, high tolerances, ease of maintenance &
calibration provide a surfacer that is easily cost justified by one
shift operations, but rugged enough to to handle the demands of higher
speed three shift production lines. Allow EXTEND LIGHT to provide your
company with a detailed quotation and user reference list today. You
will be amazed at the affordability and durability of this remarkable
double surfacer lineup.
GY-450S / GY-610S |
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POWERFUL FEATURES FOR GREATER
PRODUCTIVITY
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PRECISE ELEVATION
Unlike the conventional chain drive systems, this machine
employs a patented synchronized transmission system along the four
lifting columns. This system ensures long term parallelism of
cutterheads and machine table. (Patented) |
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*Patented |
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GY 450 / 610 series transmission
*Patented
FLEXIBLE TRANSMISSION SHAFT
Eliminating the conventional chain or belt drive which may cause
power loss or accuracy problems. The transmission system is directly
driven by flexible shafts for high accuracy and full power
transmission. |
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BOTTOM CUTTERHEAD
MAINTENANCE CARRIAGE
Cutterhead carriage allows access to bottom cutterhead in 1-2
minutes. Quick access facilitates knife changing and quick
change of damaged knives. Also allows bottom cutterhead bearings
to be replaced in minutes. |
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CAST TABLE WITH HEAVY CHROME PLATING
All EXTEND LIGHT surfacer beds are constructed of the highest grades of
cast iron, heat treated, precision ground, then heavily chromed and
polished. We guarantee the heaviest chrome plating of any importer.
Heavy chrome plating provides incredible wear and friction free flow of
materials and very low wear. |
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DIGITAL LUBRICATION/OILERS
The spike system is constantly lubricated by a dependable electronic
oiler ensuring maximum chain and bearing life. China branch NC
digital oiler allows variable adjustment of volume and frequency of
oil flow for all feed rates and surfacing conditions. |
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GY 610SS / 820 / 1000 / 1320 series transmission
*Patented
INDUSTRIAL PULLEY & DRIVE BELT DESIGN
All EXTEND LIGHT Industrial Double Surface cutterheads are driven by
dynamically balanced pulleys and tooth style drive belts ensuring
maximum power transmission and zero vibration. The 610 series calls
for up to (6) "V" belts on top and (6) on bottom cutterheads.The
820/1000 series employs 8 belts to each cutterhead. |
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SPIKE CONVEYOR FOR HIGHLY CALIBRATED THICKNESS AND CONSTANT
FEEDING
By allowing the spike/fingers to float as much as 3/4", the ultimate
design in lumber straightening is employed. With flat bottom surface
to reference from, the top cutterhead work is guaranteed to be
precisely calibrated and flat. The spikes also do an excellent job
of feeding extremely rough and tapered lumber. |
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CENTRALIZED CONTROL PANEL WITH DIGITAL CUTTERHEAD
POSITIONER
Conveniently located at the front of infeed bed. Amperage meters are
standard for top & bottom cutterhead motor as well as feed motor. Amp
meters for the cutterheads allow an important reference when surfacing
at higher speeds with heavy stock removal. The digital positioner
employs a ballscrew/encoder design that provides positioning accuracy of
.001" accuracy. |
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REAR EMERGENCY STOP CONTROL
Additional emergency switch at outfeed/rear of planer provides quick
access to shut machine down. Emergency mushroom button is also
standard on front control panel. |
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CONTROLS CABINET
All electrical controls are neatly positioned in a remote dust proof
cabinet. EXTEND LIGHT employs highest technology available in all
electrical components. All components are UL approved for U.S.
installations. Y Delta start up allows soft start of all cutterhead
and feed motors. |
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GY-450S, GY-610S
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| GY-610SS, GY-820, GY-1000, GY-1320 |
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| MODEL |
GY-450S |
GY-610S |
GY-610SS |
| Max.
working width |
18" (457mm) |
24" (610mm) |
24" (610mm) |
| Max.
working thickness |
4
51/64"(120mm) |
8" (200mm) |
8" (200mm) |
| Min.
working thickness |
1/4"(6mm) |
1/4"(6mm) |
1/4"(6mm) |
| Min.
working length |
12"(300mm) |
12"(300mm) |
12"(300mm) |
| Composition
of knives |
Solid
carbide |
Solid
carbide |
Solid
carbide |
| Knife style |
15x15x2.5
30x12x1.5(Opt.) |
15x15x2.5
30x12x1.5(Opt.) |
15x15x2.5
30x12x1.5(Opt.) |
| Cutterhead
speed |
4600RPM |
4600RPM |
4600RPM |
| Feeding
speed |
20'-60'/min(Std)
HD series 30'-90'/min |
20'-95'/min(Std)
HD series up to 115'/min |
20'-95'/min(Std)
HD series up to 115'/min |
| Upper
cutterhead motor |
20 HP/HD
series to 30 HP |
30 HP/HD
series to 40,50,60 HP |
40 HP/HD
series to 40,50,60 HP |
| Bottom
cutterhead motor |
15 HP/HD
series 20,25 HP |
20 HP/HD
series 30,40 HP |
30 HP/HD
series 30,40 HP |
| Feed drive
motor |
2, 3 HP |
3,5 HP |
5 HP |
| Elevation
drive motor |
1 HP |
1 HP |
2 HP |
| Machine
dimensions |
L2520 x
W1400 x H1600mm |
L2730 x
W1700 x H1700mm |
L2730 x
W1700 x H1700mm |
| Packing
dimensions |
L2650 x
W1550 x H1800mm |
L2950 x
W1850 x H1830mm |
L2950 x
W1850 x H1830mm |
| N.W./G.W. |
3000kgs/3350kgs |
4000kgs/4400kgs |
4800kgs/5200kgs |
Digital
control for setting
working pieces thickness |
Standard |
Standard |
Standard |
| CFM Dust
requirement |
3500 CFM |
4200 CFM |
4200 CFM |
| * All specifications,
dimensions and design characteristics shown in this catalogue
are subject to change without notice. |
| MODEL |
GY-820 |
GY-1000 |
GY-1320 |
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Max. working width |
32" (820mm) |
39" (1000mm) |
52" (1320mm) |
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Max. working thickness |
8" (200mm) |
5" (120mm) |
5" (120mm) |
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Min. working thickness |
1/4"(6mm) |
1/4"(6mm) |
1/4"(6mm) |
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Min. working length |
14"(360mm) |
15"(400mm) |
15"(400mm) |
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Composition of knives |
Solid carbide |
Solid carbide |
Solid carbide |
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Knife style |
15x15x2.5
30x12x1.5(Opt.) |
15x15x2.5
30x12x1.5(Opt.) |
15x15x2.5
30x12x1.5(Opt.) |
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Cutterhead speed |
4600RPM |
4000RPM |
4000RPM |
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Feeding speed |
20'-95'/min(Std)
HD series up to 115'/min |
20'-95'/min(Std)
HD series up to 115'/min |
20'-95'/min(Std)
HD series up to 115'/min |
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Upper cutterhead motor |
40 HP/HD series to 50,60,75 HP |
50 HP/HD series to 60,75 HP |
50 HP/HD series to 60,75 HP |
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Bottom cutterhead motor |
30 HP/HD series 40,50 HP |
40 HP/HD series 50,60 HP |
40 HP/HD series 50,60 HP |
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Feed drive motor |
5 HP |
5,7-1/2 HP |
5,7-1/2 HP |
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Elevation drive motor |
2 HP |
2 HP |
2 HP |
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Machine dimensions |
L2750 x W1950 x H1750mm |
L2730 x W2150 x H1700mm |
L2730 x W2470 x H1700mm |
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Packing dimensions |
L2900 x W2050 x H1950mm |
L3000 x W2300 x H1830mm |
L3000 x W2680 x H1830mm |
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N.W./G.W. |
5150kgs/5600kgs |
5900kgs/6300kgs |
6700kgs/7300kgs |
Digital control for setting
working pieces thickness |
Standard |
Standard |
Standard |
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CFM Dust requirement |
4750 CFM |
5200 CFM |
5800 CFM |
| * All specifications,
dimensions and design characteristics shown in this catalogue
are subject to change without notice. |
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